Cone Crusher Repairs

Our Repair Services That You Might Need

These are some of our services that you might need for the on-site repair of crushers

On-site machining including orbital machining for journal diameters.
On Site welding
On-site cold Metalock repairs on cracked or broken cast iron components
On-site metrology services

We can help to ensure your equipment operates at peak performance once more as quickly as possible.

Our company has a long history in the repair of crusher, kilns, and dryers, using the latest tools and technologies to get them back into optimal condition.

With a focus on rapid response times and providing cost-effective solutions and repairs that can extend the life of your machinery, we can help keep your cone crushers in operation and running smoothly.

Cracked trunnion before and after Metalock repair

Advantages of a Cone Crusher Repair

Extended equipment lifespan: Professional repair techniques can significantly extend the lifespan of a cone crusher. The crusher can continue to operate efficiently and consistently by addressing issues early and replacing worn parts. This postpones the need for costly, time-consuming replacements.
Increased operational efficiency: A well-maintained cone crusher is a cone crusher that operates at a higher level of efficiency. Repair and refurbishment extend the life span of components, keeping everything functioning optimally, this reduces the risk of future breakdowns and maintains consistent productivity levels.
Cost savings in the long run: It’s true that repair services incur a cost. However, they are generally a more economical choice compared to the expense of major overhauls or purchasing new equipment. Regular maintenance not only help avoid major breakdowns, but they also help to save money in the long run.
Safety improvement: Regular maintenance and repairs services improve the overall safety of the cone crusher. This minimises the risk of any accidents occurring due to equipment failure. This protects both the operators and the company’s investment in the machinery.

Our Cone Crusher Repair Experience

At Metalock Engineering, we possess extensive experience in cone crusher repairs across various industries, including mining and steel. Our skilled technicians have the knowledge and ability to tackle unique challenges presented across different sectors, making sure your equipment is hitting the mark in all areas. We use all our experience – over eight decades of it – to provide on site cone crusher solutions that are both effective and customised to the unique demands of your industry.

Common Causes for Cone Crusher Damage or Issues

Improper feeding: Feeding a cone crusher with uneven or oversized material can cause potential damage to the machine. When the crusher is overloaded consistently, it forces it to work harder than necessary. This leads to overheating and increases mechanical wear, which can ultimately result in reduced efficiency and premature breakdowns.

Insufficient lubrication: Adequate lubrication is essential for reducing friction between the cone crusher’s moving components. Insufficient lubrication can cause parts to overheat and wear out quicker. The knock-on effect of this can cause major component failures and costly repairs.

Unwanted material: The presence of tramp, non-crushable materials – like metal objects or large stones – in the feed can be a significant issue. These materials can damage the internal parts of the crusher like the liners and mantle. The result: expensive repairs or the need for replacement parts.

Wear of key components: A cone crusher has critical components like mantles and liners. Due to regular use, these key components wear down over time. The more these parts are worn down, the more it will diminish the crusher’s overall performance and efficiency.

Inadequate maintenance: Regular maintenance is essential for the proper functioning and longevity of cone crushers. Neglecting routine maintenance tasks can cause decreased performance, higher operating costs, and the increased possibility of major mechanical breakdowns.

Advantages of Using Metalock Engineering

Choosing Metalock Engineering means partnering with a global leader in repair techniques that can offer solutions during cone crusher repairs. Backed up by 76 years of experience, we bring unparalleled expertise to every project. Our 24/7 global availability delivers support anytime, anywhere – providing peace of mind and reliability. Add in our love of a challenge and wide range of services, and it’s clear to see why we are the preferred choice for clients worldwide.