We specialise in repairing vital industrial components, including engine bedplates, also known as foundation plates. Bedplate damage can impact the performance, efficiency, and safety of the entire engine, so it is vital that repairs are carried out to the highest standard. We use advanced repair techniques to restore your engine plate to its original specification and can keep downtime to a minimum.
Engine bedplates are made from cast iron or steel and provide solid base to support the engine block. This means that engine bedplates are the foundation of the engine and play a key role in the smooth performance of the engine. Although they are built to withstand extreme stress and vibrations, problems can occur with the engine bedplate that can affect the performance and reliability of the engine.
Engines are widely used in a number of industries, which means that bedplates are a common component in many sectors. A few of the main industries that use engine bedplates include:
Manufacturing: Manufacturing equipment and machinery use heavy-duty engines that have bedplates that must be able to handle vibrations and provide operational alignment.
Marine: Marine engines in various vessels have bedplates that must provide a structural foundation for propulsion and reliability in challenging marine environments.
Mining & Construction: Mining and construction equipment often have heavy-duty engines with bedplates that provide a foundation and must be able to handle heavy-duty operations.
Power Generation: Engines used in diesel generators and turbines use bedplates to provide stability and alignment for power plants to produce consistent power.
Various issues can arise with engine bedplates as a result of environmental factors, operational stresses, and general wear and tear. A few of the most common problems include:
Cracks: Cracks are one of the most common issues with engine bedplates due to mechanical stresses, vibrations, and thermal cycling. Cracks are dangerous as they compromise the structural integrity of the engine.
Wear & Corrosion: Wear caused by poor lubrication and corrosion occurring as a result of exposure to moisture, chemicals. This can weaken the bedplate over time and impact its performance.
Misalignment: An engine bedplate must be properly aligned to operate efficiently. Misalignment can occur from operational stress or damage, which can create wear on moving parts.
Repairs on cracked crankcase door and bedplate before/after
As a critical engine component that can affect the performance, efficiency, and safety of the engine, it is vital that repairs are carried out swiftly and effectively. At Metalock Engineering, we use advanced technologies and techniques to restore your bedplate to its original specification.
Our repair services can include repairing cracks with our patented metal stitching technique, which is a cold repair technique that prevents warping and can restore the bedplate to its original specification.
We can also perform surface reconditioning for damaged surfaces, repair corrosion-damaged areas, and apply protective coatings to prevent future damage. We also offer machining and alignment services to ensure that your bedplate is properly aligned. No matter what kind of problem you are experiencing with your engine bedplate, we are confident we have a solution that will get you operational again before long.
There are a number of reasons why you should come to Metalock Engineering for your engine bedplate repair needs, in addition to our advanced repair techniques and technologies.
One of the main reasons to choose us for your engine bedplate repair needs is the fact that we can often carry out repairs on-site. We can send a technician to your location who can perform metal stitching and other repair services in situ, which can save you money and get production up and running again before long. On-site repairs prevent the need for you to dismantle the engine and send the bedplate away to a workshop, which can extend the repair time, cost more money, and be a logistical challenge.
Machine propulsion engine foundations level in situ aboard the vessel
We also operate a 24/7 repair service and are available 265 days a year. We recognise that industrial repairs need to be addressed as soon as possible to prevent downtime, so we make ourselves available 24/7 so that we can get to you as quickly as possible. This can save your business a lot of money and prevent disruption to your operation.
We serve over 100 countries and have our team of highly skilled technicians located at our headquarters in countries all over the world. They are always ready to travel at short notice, which means that we can send someone to you quickly to get the repair carried out as soon as possible.
Industrial and marine equipment repairs must always be carried out with safety in mind. Our technicians are highly trained and have a keen sense of safety awareness, as well as experience working in many hazardous environments. All repairs will be carried out to the highest standard so that you can rest assured knowing that your engine bedplate will perform to its original specification once the repair has been completed.
If you are experiencing any kind of issue with your engine bedplate (or any engine component), then do not hesitate to get in touch with our team today. Our expert technicians will be able to quickly diagnose the issue and restore your equipment quickly to ensure minimal downtime.
With advanced repair techniques, highly trained technicians, and a global 24/7 on-site repair service, you know that you are in safe hands when you choose Metalock Engineering for your engine bedplate repair needs.
Metalock repairs on broken engine block and bedplate before/after
With advanced repair techniques, highly trained technicians, and a global 24/7 on-site repair service, you know that you are in safe hands when you choose Metalock Engineering for your engine bedplate repair needs.
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