An engine is made up of many key components that must all work together in harmony. One of these components is a crankcase, which is the structure that houses the crankshaft and other components, including the pistons and connecting rods. Forming part of the lower half of the engine block, the crankcase is critical for structural support and protecting key components in the engine.
Many industries rely heavily on diesel engines as part of their daily operation, including:
A cracked crankcase could stop the engine from working properly and bring the operation to a grinding halt.
As such an important part of the engine, any damage to the crankcase is a serious issue that needs to be resolved swiftly. Damage to the crankcase can put other key components at risk and stop the engine from performing at its full potential, which can present obvious risks for any business.
Damage can occur as a result of debris, which leads to cracks that put other components and the engine as a whole at risk. Other common causes of crankcase damage include thermal stresses (with engines operating at high temperatures), mechanical overload, corrosion, and manufacturing defects.
Damage to the crankcase can be costly and disruptive, which is why it is so important that crankcase issues are detected swiftly and action is taken to prevent further damage. Signs of a damaged crankcase can include:
If you notice any of these issues, it is a smart move to stop using the engine and investigate.
Fitting new insert
Metalock Engineering provides crankcase repair services. This can involve re-machining for diesel engines used at sea or on land in any industry.
We have skilled engineers strategically placed around the world 24/7 global response service, which means that you can contact us any time. Our highly skilled orbital machining specialists can help customers by carrying out repairs on-site. Our on-site services mean that we can come to you and perform in-situ repairs that can keep downtime to a minimum.
Crankcase damage does not have to result in expensive engine replacements when you use our services. We specialise in component repair, which means that we can make focused repairs to your crankcase which prolongs the life of the engine.
We can use a variety of advanced methods to perform crankcase repairs. One of the most common methods used is Metalock Stitching which was developed to address the need to repair cracks in metal components within the oil industry without the use of welding.
The Metalock Stitching Process is a cold repair method that involves inserting metal locks and keys into the cracks, which can create a strong bond that restores the integrity of the component. The main advantages of using this technique are that it can be done in situ, it is cost-effective, and you can minimise downtime.
There are a number of good reasons to trust us with your crankcase repairs. Here are a few of the biggest benefits of using our repair services:
Our repair services can get you up and running again before long while also extending the lifespan of your engine. You should also find that there are financial benefits to crankcase repair rather than paying for a replacement, plus minimising downtime can help you make further savings.
If you ever experience any issues with your crankcase, you can contact us 24/7, 365. We offer a global response service with technicians who can get to you quickly to resolve your issue and help get you up and running again. The crankcase is a key component of the engine, offering protection to potentially vulnerable engine components, but the case itself is not indestructible. Crankcase damage can put your entire engine and business operation at risk, which is why you need to have a repair service that you can trust.
Get in touch with us today to learn more about our crankcase repair service and how you can benefit from our extensive experience, influential repair techniques, and commitment to high-quality customer service. We are always ready to help and keep your operations running smoothly.
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