Rotary Table Repair

Our Rotary Table Repair Service

At Metalock Engineering, we deliver rotary table repair services that can be tailored to meet the complex demands of various industries. Whether you operate in the marine, steel, mining, or any other applicable sector, our team can address various mechanical issues.

On-site CNC machining allows for precise modifications and repairs, including resurfacing the table or correcting geometrical inaccuracies. Our metrology service provides accurate measurements that can help achieve precise specifications required for optimal performance, while laser guided machining gives us extra accuracy when working on large or complex rotary tables.

Placing an emphasis on precision and efficiency, we can get your rotary table back in operational condition.

Raw Mill Vertical Roller Table 5 meters outside diameter (660 mm inside diameter), Remove 3 mm from surface

Raw Mill Vertical Roller Table 5 meters outside diameter (660 mm inside diameter), Remove 3 mm from surface

Advantages of Rotary Table Repair

Extended equipment life: Repairing a rotary table can extend its operational lifespan substantially. By replacing worn or damaged parts and performing regular maintenance, the table remains functional for a longer period. Along with reducing the need for costly replacements, it allows for continuous production.
Improved precision: Through regular rotary table repair and maintenance, high levels of accuracy and precision are maintained. This is essential in industries where deviations, even seemingly minor ones, can cause product defects, inefficiencies, or safety issues.
Cost savings: Although repairs do involve upfront costs, it’s generally much less expensive to go this route rather than buying a new rotary table. Regular maintenance and timely fixes can prevent major breakdowns, the type that could result in pricey repairs or even the need for a full replacement.
Increased safety: A well-maintained, properly functioning rotary table is naturally safer to operate. For instance, regular repairs can identify and fix potential hazards, which reduces the risk of accidents.
Greater productivity: A rotary table kept in good condition operates more efficiently, reducing potential downtime due to malfunctions or inaccuracies. This then sees smoother, faster production processes – something that allows for higher output and better utilisation of workers and resources.

Our Rotary Table Repair Experience

Metalock Engineering has a global presence in the field of mechanical engineering and repair. Our extensive 87+ years of experience spans a diverse range of industries, equipping us with the ability to handle intricate, demanding rotary table repair projects. As an example, this includes machining a 5.2m diameter rotary base table for use in the cement industry for which we created a bespoke machining rig to complete the job.

With the expertise and standards we possess, we can achieve high standards of quality and reliability with our rotary table repairs.

Common Causes for Rotary Table Damage or Degradation

Wear and tear: Naturally, continuous operation of the rotary table over time leads to wear and tear. Bearings, gears, surfaces, and other components can become worn down, causing reduced precision and efficiency. In demanding industrial environments, where regular usage is a given, this degradation is accelerated.

Inadequate maintenance: Lubrication, cleaning, inspection – If regular maintenance tasks like these are neglected, the rotary table is more susceptible to premature wear and damage. Ultimately, without proper upkeep, small issues can quickly escalate into significant problems – and that increases the probability of breakdowns or decreased performance.

Overloading: Exceeding the rotary table’s load capacity can cause notable strain on its components. When overloaded, this can result in bending, warping, or breaking of parts. That naturally has a big impact on the table’s structural integrity and operational accuracy.

Environmental factors: Exposure to harsh environments – think extreme temperatures, dust, moisture, or corrosive substances – can dish out damage. These factors can cause everything from rust to the deterioration of materials, affecting the functionality of the rotary table.

Operational mishandling: Whether it is improper handling or operational errors, this can see mechanical impacts or undue stress placed on the rotary table. This includes abrupt starts and stops, uneven loading, or incorrect setup. This can cause misalignment and mechanical failures.

Advantages of Using Metalock Engineering

From knowledge across various sectors to global availability, these are distinct advantages behind choosing Metalock Engineering for your rotary table repair needs. We are able to provide fast in situ responses and repairs, coming up with bespoke solutions to your problems. This can assist with meeting current and future operational demands with your equipment.

Additionally, our worldwide response means we can get to where you need us, quickly.