Thermal Spraying Repair Services from Metalock Engineering

One common service we provide to customers in wide-ranging industries is Thermal Spraying repair. Read on for all you need to know about this specialist service.

Boiler tubes

Fabrications

What is Thermal Spraying Repair?

Thermal Spray Coating involves heating material (in powder or wire form) until it is a molten state, then propel it with gas or air to deposit a layer on a receiving component. This process can be repeated many times allowing us to build several layers to precise specifications.

Common Applications of Thermal Spraying Repair

Common coating applications for thermal spraying and surface treatments include these the following

• Repair & Reconditioning
• Anti-corrosion coatings
• Heat shielding
• Erosion prevention
• Insulation

Depending on your requirements, our highly-trained specialists will work in the workshop or on site – spraying a huge variety of different materials. If you can melt it, you can spray it

• Steel
• Tungsten carbide
• Chrome carbide
• Ceramics
• Plastic composite

You can count on us for the highest quality Thermal Spraying and consistently high-specification results on all types of components with a wide range of materials. These may be single elements, but are more usually alloys or composites with unique physical properties that are only achievable with Thermal Spraying using one of these techniques:

• High-Velocity Oxygen Fuel (HVOF)
• Flame spraying
• Arc spraying
• Plasma spraying

Wear and tear is common all industry as components are exposed to extreme temperatures and pressures and never ending production requirements.

Thermal Spraying repair is one of our most requested services, as there are so many different cost effective applications across every industry. Thermal Spraying repair can be used to restore key components, including worn turbine components, worn engine parts and shaft journal diameters.

Thermal Spraying repair can restore turbines and compressors that are prone to thermal degradation, erosion, and corrosion.

Diaphragms

These are a few of the most common applications, but there are many others in various industries.

The Benefits of Thermal Spraying Repair

Thermal Spraying repair is often the best way to restore damaged components over other methods. The main advantages include:

• Cost-Effective: Thermal Spraying repair can be a lot more cost-effective than other repair methods and prevents the need for replacements. It can also prolong the life of equipment, helping businesses make long-term savings while preventing downtime.
• Precision: Thermal Spraying repair is also highly precise, as only areas that need fixing are treated.
• Versatility: Thermal Spraying repair is a technique that can be used on many different materials.

Common Issues Resolved By Thermal Spraying Repair

Paper Drying cylinders

Turbine casings

Thermal Spraying repair can be used as a repair technique in many different situations. A few of the most common issues resolved by this technique include:

• Anti Corrosion: Materials found in corrosive environments can degrade over time, so thermal Spraying repair is used to apply corrosive-resistant coatings to components that can prolong the life of the equipment.
• Surface Defects: Materials that suffer surface defects, such as cracks or dents, can be restored with thermal Spraying repair to prevent the issue from getting worse.
• Thermal Degradation: Materials exposed to high temperatures can use their structural integrity and suffer damage. This repair technique can create a thermal barrier to protect components from heat damage.
• Wear and Erosion: Many components suffer from general wear and tear from prolonged usage or erosion due to friction. Thermal Spraying can create a durable layer that prevents further wear.

Why Choose Metalock Engineering for Thermal Spraying Repair?

Thermal Spraying repair is an excellent repair technique that can be used in many different industries, but why should you choose us for your repair needs? There are a few clear reasons why we are the best company for the job.

One of the main reasons for using Metalock Engineering for thermal Spraying repair is our expertise. We have over 70 years of experience in specialist engineering jobs. We specialize in complex, technically demanding mechanical engineering and mechanical repair jobs for businesses in wide-ranging industries, including extensive Thermal Spraying repair experience.

We also offer a 24/7 response service. When your components become damaged, your operation can be brought to a halt leading to costly downtime. In this situation, you want to become fully operational as quickly as possible. We have a 24/7 response service, meaning that we are always available and will get to you as quickly as possible.

We also have our technicians located strategically around the world, and they are ready to respond at a moment’s notice. This means that we can deploy the technician closest to you, which will speed up the repair time and get you fully operational again soon. We use state-of-the-art repair equipment and techniques, which means that repairs can usually be carried out on-site without the need to take equipment apart.

At Metalock Engineering, we pride ourselves on our high-quality repair services that meet the requirements of different industries. With a commitment to quality, you can rest assured knowing that the work is being carried out by a highly trained specialist with experience in wide-ranging industries and challenging environments.

Contact us For Thermal Spraying Repairs

Thermal Spraying repair is an excellent technique for restoring components and extending the lifespan of key industrial equipment. It is a common repair technique because it can be used on so many different materials and components in wide-ranging sectors.